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« on: July 29, 2025, 03:25:57 PM »
I find running wire in conduit horribly inconvenient, both for installation and future troubleshooting/additions. Instead, I use pieces of PVC electrical conduit or ABS pipe, cut roughly as long as its diameter, with ends smoothed, placed every 12-18" along the main wire runs under the gunnel and other locations. On smaller runs or where this is impractical, use zip tie bases and zip ties. All wires must be supported every 18" or less per ABYC E-11. Remember to size generously so large transducer, radar, and other connectors will fit through.
Plan your wire runs out as well as you can and start by drilling all the holes you need through bulkheads, then smooth the edges and coat. I coat with thickened epoxy in high-exposure or critical areas, or a couple layers of paint in other areas.
It takes a fair bit of time to plan the routes, drill/smooth/coat a few dozen holes, lay out wire support, and lay out the electrical equipment. Done correctly, installing the equipment and the wiring will go smoothly and fairly quick. Done poorly, your wiring job will look bad, it will take twice as long as it should and be frustrating. This is a good stage to really think things through and plan your layout.
If wire runs need additional protection, use split loom, which is sold in a wide variety of sizes.